Tank studs.
Clean the tank studs with a wire brush or wire wheel:
Tank.. Soak the tank in Marine Clean overnight. The method I used was to fill the
tank just over half full with a 50-50 mixture of hot water and Marine Clean,
then stand it on the end with the fuel tap down for half of the time, then
with the fuel tap up for the remaining time. The warmer the
mixture, the better it works. But be careful with
Marine Clean, it reacts with aluminium. Therefore, if your
gas cap has an aluminium vent cap screw, it should not remain in
Marine Clean for long. I had four tanks, three had aluminium vent cap screws
and one had brass. I used only the one with brass during the soaking operation.
For aluminium, I would fill the tank 100 percent full and leave it
level with the cap off. I find that the Marine clean will
dissolve it all except possibly for some solid residue that sometimes
remains.
The tank on the far left had a slow leak and needed to be positioned over a glass
to catch the drops:
When done soaking, wash out with warm water and shake well and flush.
Wash several times until no more debris is produced. If you can
reach into the tank with a wooden dowell, scrape free any
residue that did not dissolve. Then, you can put some
Naval Jelly or other "instant-acting" tarnish removers. All of
these products will have a mild acid that will dissolve the green
corrosion residue in the tank. I find this step not so important
as a little green color adds character! The dents in the tank also
add character, so why should the character only run skin-deep?
Fuel tap filter. There are many problems you can encounter
with the fuel tap filter.
The filters above are all present and in fairly good shape. The one
on the far left needed Naval Jelly treatment which slowly
dissolved the green corrosion. The one on the far right needed
to be cut off, shortened, and epoxied back in place. The one next to it
was crushed, but with a little care, was made almost round and
was used as-is.
Either it fell off at some point, it is crushed out of
shape, or blocked with residue. Assuming you still have it and it is
not destroyed, Clean it out with Marine Clean to remove oil and gas residue
and Naval Jelly to remove tank corosion residue. Dry it out and look
through it. You should be able to see (with a magnifying glass if necessary) the fine
texture of the wire mesh and can see if any of the filter is still
blocked. If is had been come off the fuel tap, clean out the recess in the fuel tap
so only bare metal is left, then epoxy it back into place, making sure you
don't use much epoxy. Be very careful you don't block any of the
mesh. Do not solder it!! I have had good luck with West system Epoxy, but any good
epoxy should work. If the tap filter is missing or destroyed, the wire mesh
filters are no longer available but you can order
a plastic one from Sheridan Marine (P/N 1307F) which can be cut down and
epoxied in place.